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 True Hermetically Sealed Proportionally Controlled Heater Hybrids
Mii
HYBRID MICROELECTRONICS PRODUCTS DIVISION
Features: * * * Self-contained Programmable via a single external resistor Available from 40 to 50 watts
Applications: * * * Microwave Oscillators Telecommunications Other areas where temperature control is needed
DESCRIPTION A self-contained hybrid circuit heater that is programmable via a single external resistor. These systems are ideal for microwave oscillators, telecommunications and other areas where temperature control is needed. Heaters are available from 40 to 50 watts.
Typical Electrical Characteristics for DC Heater (28V DC Input, 28 Watts (51974))
Operating Voltage Range (See Note 13) ................................................................................................ 28 1 VC Voltage Limits ............................................................................................................ 24 VDC Min, 32 VDC Max Reverse Voltage Protection .................................................................................................................... To 50 V Operating Current Range ............................................................................................................... .015 to 1.00 A Turn on Current ................................................................................................................................ To 1.00 A Quiescent Current .................................................................................................................... Less than .019 A
Typical Electrical Characteristics for AC Heaters (115 VAC Input, 28 Watts (52034))
Operating Voltage Range ......................................................................................... 100 to 125 VAC, 50 to 400 Hz Voltage Limits .............................................................................................................................. 0 to 150 VAC Operating Current, Steady State ..................................................................................................... .001 to .280 A Turn-on Current Range (at 115 VAC) .................................................................................................... To .280 A Quiescent Current ..................................................................................................................... Less than 1 mA
Temperature Characteristics
Control Range (See Note 1, 2 & 3) .............................................................................................. +50C to +100C Variation with Load (See Note 4) ........................................................................................................... 10C Max Variation over Operating Range (See Note 5) ................................................................................................ 2C Maximum Control Temperature (See Note 6) ............................................................................................. +120C
Environmental Characteristics
Operating Temperature ............................................................................................................. -55C to +100C Altitude ...................................................................................................................................... 70,000 ft. Max Shock ............................................................................................................................................ 20 G Max Vibration ......................................................................................................................... 50 G at 2,000 Hz Max Humidity ................................................................................................................................ Greater than 95%
Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION * 905 E. Walnut St., Garland, TX 75040 * (972) 272-3571 * Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 12/13/01
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True Hermetically Sealed Proportionally Controlled Heater Hybrids
Reliability
Each hybrid circuit is subjected to the following reliability screening per MIL-PRF-38534 * * * * * * Precap internal visual Method 2017, Condition B Temperature cycling, Method 1010, Condition B Constant acceleration, Method 2001, Condition B, Y axis only Optional Burn-in per Mii specifications Fine and Gross leak test, Method 1014, Conditions A & C External visual, Method 2009
Notes
1. 2. 3. 4. 5. 6. 7. DC Heaters (Small Substrate) Use Table 1 for control resistor, and Figure 1 for dimensions. DC Heaters (Large Substrate) Use Table 2 for control resistor, and Figure 3 for dimensions. AC Heaters (Large Substrate) Use Table 2 for control resistor, and Figure 3 for dimensions. Maximum temperature variation for current change from 5% over quiescent to 95% of turn-on current. Maximum temperature variation over operating voltage range when ambient temperature is constant and the supply current is between 5% over quiescent and 95% of turn-on current. Maximum temperature with any value of control resistor, including 0 ohms. All True hermetically sealed (solder welded) heater modules are leak tested to meet MIL-PRF-38534, Method 1014, -7 Test Conditions A & C, with a maximum lead rate of 1 X 10 atm-cc/sec, and all hermetically sealed (epoxy) heaters -6 have a maximum leak rate of 1 X 10 atm-cc/sec. Optimum heat transfer is obtained by using a thermal joint compound such as Dow Corning 340 on the mounting surface. Operation is possible over +100C, but electrical performance is not guaranteed. Input current decays to 20mA max at +120C without damage to the heater module. All Mii DC heaters are protected against reverse voltage up to 50 V. The standard ceramic heater design has pins for interconnect. The standard Micropac part number with or without the A suffix will have pins & Micropac can supply the heater without pins and with pad metalization designed for wire bonding. The version without pins will have a B suffix to the standard Micropac part number. Maximum power rating for control resistor is 1/8 watts. Precise resistor values should be determined by measuring the surface temperature. The heater is operational from 24 to 32 VDC, however for optimum performance 28 VDC is recommended.
8. 9. 10. 11. 12. 13.
Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION * 905 E. Walnut St., Garland, TX 75040 * (972) 272-3571 * Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 12/13/01
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True Hermetically Sealed Proportionally Controlled Heater Hybrids
D.C. True Hermetic Seal
51974 52005 52027 52086 52087 52088
28V / 28W 20.5V / 15W 28V / 40W 18V / 15W 28V / 15W 32V / 30W 28V / 28W 20V / 4W 28V / 21W 20V / 20W 28V / 40W 15V / 20W 24V / 8W 30V / 6W 15V / 4W 15V / 7.5W 15V / 20W 20.5V / 15W 40V / 40W 28V / 11W 15V / 15W 15V / 28W 28V / 15W 20V / 40W 28V / 50W 28V /50W 28V / 40W 115V / 28W 115V / 40W 115V / 28W
D. C. Hermetic Seal
51933 51948 51949 51951 51952 51960 51961 51966 51969 51970 51971 51985 52012 52013 52029 52041 52066
D. C. Hermetic Seal (Large Substrate) D. C. True Hermetic Seal (Large Substrate) A. C. Hermetic Seal A. C. True Hermetic Seal
52048 52055 52056 52070 52031 52057 52034
Pin No. 1 2 3 4
Function + Voltage - Voltage (Return Voltage) Control Control
Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION * 905 E. Walnut St., Garland, TX 75040 * (972) 272-3571 * Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 12/13/01
3
True Hermetically Sealed Proportionally Controlled Heater Hybrids
Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION * 905 E. Walnut St., Garland, TX 75040 * (972) 272-3571 * Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 12/13/01
4
True Hermetically Sealed Proportionally Controlled Heater Hybrids
Proportionally Controlled Micro DC Heater Hybrid Micropac Industries, Inc., a supplier of state of the art integrated hybrid circuits, introduces a new Micro D heater offering a low cost alternative to standard heaters, as a temperature stabilization method for a variety of applications including Saw Filters, VCOs and YIG Oscillators. These heaters are programmable via a single external resistor. Dimensions are .200 by .200 (Fig. 1) to 1.4 by .5 inches (Fig. 2). Power ratings are from 1.5 watts to 28 watts. For more information on custom heater hybrids, please contract your local Mii representative or call Mii directly. Electrical Characteristics 52250-2 Fig. 1 15.0 13.0 17.0 10 to 100 to 100 1000 1.5 52228-B Fig. 2 24.0 22.0 28.0 15 to 200 to 200 1000 4.8
Operating Voltage Voltage Limits Operating Current Turn On Current Isolation (Pin to Backside) Power Dissipation
VDC VDC min. VDC max. mA mA VDC watts
Pin 1 2 3 4
Function +VDC -VDC Control Control
.200
CONTROL RESISTOR
GND
.200
Vcc
Fig. 1
(4 PLACES)
.110 SQ.
.865 MAX. .510 MAX.
.175 +.015 1.40 MAX.
.165 MAX. .025 NOM.
Fig. 2
Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION * 905 E. Walnut St., Garland, TX 75040 * (972) 272-3571 * Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 12/13/01
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True Hermetically Sealed Proportionally Controlled Heater Hybrids
Temperature Characteristics
Control Range (Table 1) Variation with load Variation Over Operating Range Maximum Control Temperature Operating Temperature +50 to +100 10 2 +100 -55 to +100 +50 to +100 10 2 +100 -55 to +100 C C C C C
TEMPERATURE CHARACTERISTIC CURVE
TEMPERATURE - DEGREES C Table 1 (Typical)
Micropac Industries cannot assume any responsibility for any circuits shown or represent that they are free from patent infringement. Micropac reserves the right to make changes at any time in order to improve design and to supply the best product possible. MICROPAC INDUSTRIES, INC. HYBRID MICROELECTRONICS PRODUCTS DIVISION * 905 E. Walnut St., Garland, TX 75040 * (972) 272-3571 * Fax (972) 494-2281 www.micropac.com E-MAIL: hybridsales@micropac.com 12/13/01
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